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Fleet Uptime, Compliance & Lifecycle Management Guide

Asset Management & Fleet Maintenance Checklist


✅ SECTION 1 — Maintenance & PM Compliance

⏱️ Immediate Priorities (Days 1–30)

  • 📅 Verify PM schedules and identify overdue services
     
  • 🔧 Standardize PM workflow across all shops
     
  • 📝 Ensure consistent inspection forms and documentation
     
  • 📦 Audit parts inventory for accuracy
     
  • 💲 Validate vendor pricing and warranty eligibility
     
  • 👷‍♂️ Hold daily technician huddles
     
  • ✔️ Require PM completion sign-off before releasing any truck
     
  • 🛑 Restrict parts ordering to approved personnel
     

⏳ Within 30 Days

  • 📊 Track PM compliance daily
     
  • 💵 Establish CPM (cost-per-mile) visibility for every asset
     
  • 🏭 Align repairs with OEM and warranty standards
     
  • 🅰️🅱️ Create uniform A/B PM templates
     
  • 📦 Pre-stage PM parts to reduce downtime
     
  • ⏲️ Verify technician labor hours vs. completed repairs
     
  • ⚙️ Define maintenance KPIs (PM compliance, downtime, repeat repairs, etc.)
     

👨‍🔧 SECTION 2 — Technician Training & Development

⏱️ Immediate Priorities (Days 30–60)

  • 🧩 Identify technician skill gaps
     
  • 📋 Reinforce repair quality and documentation expectations
     
  • 🔍 Train on proper inspection and diagnostic routines
     
  • 🤝 Implement mentoring/buddy system
     
  • 🧰 Require torque checks, test drives, and QC sign-offs
     

⏳ Within 90 Days

  • 🛠️ Launch core training: PM excellence, diagnostics, electrical, aftertreatment
     
  • 🔄 Build a repeat-repair analysis to target training needs
     
  • 📈 Track each technician’s efficiency and accuracy
     
  • ⚖️ Standardize labor times for common repair tasks
     

🛒 SECTION 3 — Parts, Inventory & Vendor Control

⏱️ Immediate Priorities (Days 1–30)

  • 📦 Full inventory audit (fast-movers + obsolete stock)
     
  • 💲 Validate pricing, discounts, and credits
     
  • 🧾 Review dealer ROs for accuracy
     
  • 🔁 Implement daily parts reconciliation
     
  • 🔐 Restrict purchase order creation & approvals
     

⏳ Within 60 Days

  • 🏪 Consolidate vendors where appropriate
     
  • 📉 Build parts usage/variance reporting
     
  • 🛡️ Implement warranty tracking and recovery
     
  • 🧮 Launch vendor scorecards (price, speed, accuracy)
     
  • 🔍 Track inventory aging, turns & shrinkage
     

🚚 SECTION 4 — Uptime, Breakdown Control & CPM Management

⏱️ Immediate Priorities (Days 1–30)

  • 🚨 Identify all out-of-service units and root causes
     
  • 🧰 Establish a triage process & repair scheduling flow
     
  • ⚠️ Prioritize safety-critical and revenue-critical repairs
     
  • 📦 Stage parts to eliminate preventable downtime
     

⏳ Within 60 Days

  • 📊 Implement an uptime dashboard (OOS, CPM, breakdown frequency)
     
  • 🔁 Create breakdown recap reviews to prevent recurring failures
     
  • 🫁 Strengthen aftertreatment maintenance routines
     
  • 🛞 Roll out a controlled tire program (cost, tread, inspection)
     
  • 🔄 Connect PM planning to dispatch to avoid conflicts
     

🛠️ SECTION 5 — Lifecycle & Cradle-to-Grave Asset Management

⏱️ Immediate Priorities (Days 1–60)

  • 📘 Document condition of every asset
     
  • 💸 Identify high-cost or end-of-life units
     
  • ⚖️ Set repair/replace thresholds
     
  • 📉 Begin lifecycle forecasting
     

⏳ Within 90 Days

  • ♻️ Build a cradle-to-grave lifecycle strategy, including:
     
    • 🚚 Acquisition standards
       
    • 🛠️ PM discipline
       
    • 🚨 Uptime protection
       
    • 🛡️ Warranty capture
       
    • 🛞 Tire & fuel program oversight
       
    • 💰 End-of-life resale timing
       
  • 📅 Launch monthly asset performance reviews
     
  • 💵 Reduce CPM through accuracy, discipline, productivity & warranty recovery
     
  • 📄 Document a lifecycle plan for every unit in the fleet
     

📈 SECTION 6 — Daily & Weekly KPI Cadence

📌 Core Daily KPIs

  • 📅 PM compliance
     
  • ⛔ Out-of-service units
     
  • ⏱️ Downtime by category
     
  • 💵 CPM (maintenance cost per mile)
     
  • 👨‍🔧 Technician productivity + accuracy
     
  • 🧾 Parts usage & variance
     
  • 🔁 Repeat repairs
     

📅 Weekly Review

  • Compare KPIs to prior weeks
     
  • Analyze high-cost units
     
  • Identify training needs
     
  • Review repeat failures
     
  • Address bottlenecks
     
  • Set next-week priorities
     

❗ RED FLAG CHECKLIST

If 3 or more are true, the maintenance operation is in decline:

  • ❗ PMs overdue 14+ days
     
  • ❗ Uncontrolled parts ordering
     
  • ❗ Chronic repeat repairs
     
  • ❗ Poor inspection quality
     
  • ❗ Rising CPM
     
  • ❗ Missing or weak documentation
     
  • ❗ Inventory discrepancies
     
  • ❗ Low morale or lack of accountability
     

 

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